factory

Our factory is more than just a production facility—it's the heart of our craftsmanship, where tradition meets innovation. We take pride in our ability to create bespoke furniture that balances timeless Sri Lankan techniques with modern methods. Whether it's a one-of-a-kind piece or a larger-scale project, every step of the production process is meticulously handled by skilled artisans, ensuring that each item reflects the highest standards of quality and design.

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The journey of creating a piece of furniture is as important as the final product. From wood selection and joinery techniques to finishing and quality control, every step is a reflection of our commitment to artisanal craftsmanship and sustainability. Our goal is to craft furniture that not only looks beautiful but is built to last, embodying the rich tradition of Sri Lankan woodworking with a modern touch.

wood process & techniques

Our approach to furniture making begins with an appreciation for traditional joinery techniques, perfected over centuries. These methods, such as mortise and tenon joints, dovetail joints, and finger joints, are key to the durability and strength of our furniture. Each joint is selected based on the material and the specific structural needs of the piece. These old school techniques not only create strong connections but also reflect the mastery and attention to detail that defines our handcrafted approach.

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Selecting the right wood is crucial to the longevity of our furniture. We work with a variety of sustainably sourced hardwoods like teak, mahogany, and walnut, ensuring that each plank meets our high standards for quality and appearance. Once selected, the wood undergoes a kiln-drying process to achieve the perfect balance of moisture, which is essential to preventing future warping, splitting, or cracking. We closely monitor the humidity of each plank, adjusting it to ensure optimal stability in any environment.

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Mortise

Ideal for connecting horizontal and vertical elements like legs and tabletops, this method ensures strength and stability.

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Dovetail

Used in drawers and cabinets, the interlocking nature of dovetail joints prevents separation, even under heavy use.

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Finger

Often used in frames, this technique provides maximum surface contact between wood pieces, enhancing both strength and appearance.

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chemical enhancing

To enhance the durability and resilience of our furniture, we treat the wood with non-toxic, eco-friendly chemicals to protect against pests, mold, and decay. This process ensures that every piece is built to last, whether it’s designed for indoor living spaces or challenging outdoor environments. Our treatment methods are chosen with care, aligning with our commitment to sustainability and environmental responsibility.

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Finishing Process

The finishing stage is where our craftsmanship truly shines. We follow a multi-step finishing process to achieve both aesthetic and protective goals. Each piece is hand-sanded multiple times to ensure a smooth surface, followed by staining or oiling to enhance the natural grain of the wood. Depending on the project, we may apply either natural oils, wax finishes, or varnishes, tailored to the look and functionality required—whether you prefer a matte or high-gloss finish.

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Outdoor

For outdoor furniture, we use specialised weather-resistant finishes to shield the wood from moisture, UV rays, and temperature fluctuations, ensuring long-lasting beauty and protection.

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Sojo Maru.
Quality Control

Our artisans perform detailed inspections, starting with the initial wood selection and drying phase. We carefully check the moisture content to ensure that each plank is stable and free from defects. As the furniture is assembled, we inspect the joints and structural integrity, verifying that every connection is solid.

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Waste Management

We are committed to sustainable practices at every stage of production. We prioritise minimising waste by reusing offcuts and scrap wood to their fullest potential. Larger off-cuts are provided free of charge to local artisans, who repurpose them into smaller handcrafted items like cups and saucers, supporting their livelihoods. Smaller scraps are bundled and sold as firewood, contributing to the local economy, while planer shavings are repurposed as bedding for chicken farms, ensuring nothing goes to waste. This holistic approach reflects our dedication to producing beautiful furniture that enhances spaces and respects the planet.

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The journey of creating a piece of furniture is as important as the final product. From wood selection and joinery techniques to finishing and quality control, every step is a reflection of our commitment to artisanal craftsmanship and sustainability. Our goal is to craft furniture that not only looks beautiful but is built to last, embodying the rich tradition of Sri Lankan woodworking with a modern touch.

自然とデザインの融合

 Where Nature Meets Design